變壓吸附制氮(Vacuum Desorption PSA Oxygen Plant)

        概論:

        我公司生產(chǎn)的PSAN制氮設備是在吸取國內外眾多生產(chǎn)廠(chǎng)家成功經(jīng)驗的基礎上,采用國際先進(jìn)的工藝流程和技術(shù),利用本公司雄厚的技術(shù)優(yōu)勢,經(jīng)多年的研究、試驗、完善后推出的國內先進(jìn)的空氣分離設備。
        具有投資少;操作簡(jiǎn)單、自動(dòng)化程度高、運行可靠、維修保養周期長(cháng)、運行費用低;單位能耗低;使用壽命長(cháng)等優(yōu)點(diǎn)。針對不同應用領(lǐng)域,可實(shí)現不同純度指標,并已實(shí)現系列化。


        PSA Nitrogen Plant
        Overview
        Our PSAN nitrogen plant is the most advanced air separation plants through years of research, tests and perfection in China. Taking solid technology advantages of our company, the plant adopts the latest process and technology in the world and is developed on basis of successful experiences of many suppliers both inside and outside China.
        It has the characteristics of less investment, simple operation, high automation level, reliable operation, long maintenance and overhaul cycle and low operation cost, low unit power consumption and long service life etc. Aiming on different application field, we can provide different purity index in series.

        工藝流程簡(jiǎn)介:

        原料空氣經(jīng)壓縮機增壓后,壓縮空氣進(jìn)入空氣緩沖罐以減緩氣流的脈動(dòng),然后進(jìn)入除油過(guò)濾器,把水珠、油霧除去。干凈壓縮空氣進(jìn)入吸附器,空氣中的O2、H2O、CO2以及碳氫化合物被吸附劑吸附,同時(shí)獲得氮氣,吸附塔飽和后,自動(dòng)切換,該吸附器減壓至大氣壓力再生。本設備設置2個(gè)吸附器交替使用,以連續獲得產(chǎn)品氮氣。設置氮氣儲罐以穩定供氣系統氣壓的穩定。

        PSA Nitrogen Plant
        PROCESS DESCRIPTION
        The feed air, after being compressed by the compressor, will enter into the buffer tank to reduce the stream fluctuation, then passes through the filter to remove the moisture and oil mist. The dry and clean compressed air goes into the adsorber, oxygen, moisture and carbon dioxide and other hydrocarbons in the air will be adsorbed, nitrogen is obtained at the same time. The system will change over automatically after the adsorbent is saturated. Then this adsorber will be depressurized to the atmospheric pressure for regeneration. There are two adsorbers working alternatively to obtain product nitrogen continuously. A nitrogen storage tank is provided to stabilize the supply pressure.

         

        工藝流程示意圖(PROCESS FLOW SHEET:)


        型號規格(Models & Specifications):

        型號
        Model

        氮氣純度
        N 2 Purity

        氮氣輸出壓力
        N2 Output Pressure
        氮氣產(chǎn)量
        Nm3/h
        N2 Output
        耗氣量
        Nm3/h
        Air Capacity Consumed
        裝機功率
        Km
        Power
        PSAN-150 98% 0.7MPa 150 360 38.58
        PSAN-300 300 750 77.57
        PSAN-500 500 1248 114.4
        PSAN-600 600 1446 165.78
        PSAN-800 800 2004 206.51
        PSAN-1000 1000 2502 258.62
        PSAN-1500 1500 3750 373.6
        PSAN-2000 2000 4998 520.8
        PSAN-2500 2500 6246 571.5
        PSAN-3000 3000 7500 672

         

        型號
        Model

        氮氣純度
        N 2 Purity

        氮氣輸出壓力
        N2 Output Pressure
        氮氣產(chǎn)量
        Nm3/h
        N2 Output
        耗氣量
        Nm3/h
        Air Capacity Consumed
        裝機功率
        Km
        Power
        PSAN-150 99% 0.7MPa 150 423 38.58
        PSAN-300 300 846 78.1
        PSAN-500 500 1410 137.78
        PSAN-800 800 2256 258.62
        PSAN-1000 1000 2820 326.6
        PSAN-1500 1500 4230 420.8
        PSAN-2000 2000 5640 521.5
        PSAN-2500 2500 7050 672
        PSAN-3000 3000 8460 836

         

        型號
        Model

        氮氣純度
        N 2 Purity

        氮氣輸出壓力
        N2 Output Pressure
        氮氣產(chǎn)量
        Nm3/h
        N2 Output
        耗氣量
        Nm3/h
        Air Capacity Consumed
        裝機功率
        Km
        Power
        PSAN-150 99.9% 0.7MPa 150 468 46.94
        PSAN-300 300 930 93.1
        PSAN-500 500 1560 165.78
        PSAN-800 800 2496 258.62
        PSAN-1000 1000 3120 326.6
        PSAN-1500 1500 4680 420.8
        PSAN-2000 2000 6276 621.5
        PSAN-2500 2500 7800 786
        PSAN-3000 3000 9300 936

        通用條件:
        電力:低壓電源:3相
        冷卻水:溫度≤32℃
        安裝場(chǎng)地:室內非防爆地區,環(huán)境溫度5~35℃


        Utilities:
        Power: LT power supply: 3-phase
        Cooling Water: Temperature ≤32℃
        Installation Area: Non Explosion-proof Area

         

        特點(diǎn)
        設備簡(jiǎn)單,造價(jià)低;
        自動(dòng)化程度高,操作簡(jiǎn)單;
        動(dòng)力少、節能、制氮成本低;
        運動(dòng)件、易損件少,安全可靠,維修少;
        啟動(dòng)時(shí)間短,氣量穩定,停、用方便;
        占地面積少、無(wú)污染;
        操作范圍廣,變工況容易。


        Features:
        Simple Equipment, low cost
        High automation level, easy operation
        Less power consumption, energy saving & low cost of nitrogen product
        Less movable parts and easily-damaged parts, safe, reliable and less maintenance
        Short start-up time, steady flow, convenient shut-down & operation
        Less area taken, free of pollution
        Wide operation scope, easy load variation

         

        應用領(lǐng)域:APPLICATION FIELD

        化學(xué)、化工工業(yè)
        Chemical Industry
        存貯液體上面大氣層的惰性化;吹洗容器、管道、反應器和隔離室;合成纖維紡線(xiàn)、拉絲防氯化;設備防腐;涂料顏色生產(chǎn)中充氮;防止油干燥時(shí)的聚合作用;對油船提供保護氣體;海洋工程的惰性氣體供應;橡膠生產(chǎn)中的包裝和氣氛保護。
        Deactivation above the stored liquid; clean vessel, pipeline, reactor and isolation chamber; anti-chloride of synthetic fiber & spinning; anti-corrosion, nitrogen purging in the coating production line, prevention from polymerization of oil, protection gas for oil tanker; inert gas for ocean engineering; packing and protection gas in rubber production
        煤炭開(kāi)采
        Coal Mining

        向采空區氧化帶內或火區內注入一定流量的氮氣,使其氧含量降到10%或3%以下,起到防火、滅火和抑制瓦斯爆炸作用。
        Inject a certain amount of nitrogen gas to the goaf or fired area to reduce the oxygen content to less than 10% or 3% for fire-fighting, fire-proof and inhibition of gas explosion

        冶金和金屬加工工業(yè)
        Metallurgical & Metal Machining Industry
        熔煉爐和吹洗;容器和管道的泄漏檢驗和密封檢驗;鐵鑄造、鋁鑄造、鋁冶煉、粉末冶金燒結和金屬熱處理的氣氛保護。
        Purging of melting furnace, leak test and air tight test for vessels and pipelines, iron casting, aluminum casting, aluminum refinery, powder metallurgy sintering and protection gas for heat treatment
        玻璃、塑料工業(yè)
        Glass & Plastic Industry

        浮法玻璃生產(chǎn)中的氣體保護;塑料生產(chǎn)的防氧化;氣動(dòng)傳輸。
        Protection gas for float glass production, anti-oxidization in plastic production and pneumatic transfer
        醫學(xué)、科學(xué)研究
        Medical & Scientific Research

        中草藥的常溫貯藏及抑治害蟲(chóng)。生物防腐;材料檢驗;科研實(shí)驗。制藥原料;藥物的充氮包裝;運輸及保護。
        Ambient storage of Chinese herbal medicine and pest & insects control; Biological anti-septic: material inspection & scientific experiment; Pharmaceutical materials: nitrogen filling for medicine package, transportation and protection
        電子工業(yè)
        Electronic Industry
        灌充斷路器和電壓導體;制造半導體和電器用保護氣體;激光打孔等電氣元件氮氣氛。
        Filling circuit breaker and conductor; protection gas for semi-conductor and electric appliance
        食品、水果
        Food & Fruits

        食品包裝用保護氣體;酒、啤酒、果汁的貯存與保鮮;糧油食品、茶葉等的常溫貯存及抑治害蟲(chóng);水果、蔬菜在適宜溫度長(cháng)期保鮮;氣調冷庫的氣調氣。
        Protection gas for food package, storage and keep fresh for liquor, beer, juice, foodstuff, oil and tea and pest control; long-term preservation of fruits and vegetables; CA gas for CA cold stores
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